CNC Pumpkin Carving by Lumenlab's RoGR Robot

I figured not much could be scarier than my own face on a Halloween pumpkin, so I set out to carve my face on a pumpkin using Lumenlab's DIY RoGR Robot kit.

The first issue was to get a head shot. They say beauty and brains don't go together; they were wrong twice!

Head-shot used for pumpkin carving

Next was to create the g-code to run the robot. We use the incredibly great open source software called "EMC2" as our machine controller, which just so happens to come with a great little program called "Image to gcode" that let's you go from a grayscale indexed image to a depthmap g-code. Basically I used the Gimp to index the above image to 8 shades of gray, then imported the image to EMC2 with Image to g-code. Nothing to it!

Next was to get the pumpkin on the RoGR (Lumenlab's Robloks Gantry Robot)...

RoGR gantry robot
The amount of Z clearance is rather huge for a big gourd, but the RoGR is not a normal "CNC mill". The RoGR was designed to be a modular robotics manufacturing platform, and one of the things I was sure to build into the machine was the ability to easily raise and lower the working platform. In less than 5 minutes, my coworker and I had the bed dropped and the pumpkin mounted.
pumpkin in place on RoGR before being cut
I then imported my indexed PNG to EMC2. The generated tool paths look like this:
screen capture of image depth-map in EMC2
Nothing left but to fire it up! The job was run at 120IPM and took about 20 minutes to complete.
pumpkin being routed
EW!
Finished pumpkin in full light
Hard to believe that's me!
Side view of finished pumpkin
Here's a video! I used an air nozzle to blow the puree out of the carving. It was the consistency of baby food. When it was all said and done, I think it came out great! You can learn more about RoGR in the forums.

Comments

Nicely done, IMO it's true

Nicely done, IMO it's true Renaissance thinking when people are able to combine are and geekery.

[...] the pumpkin pie i’ll be

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[...] more likely to put the wind up visiting kids than naff old triangular eyes. [Lumenlab via [...]

[...] Halloween: Man kann

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[...] more likely to put the

[...] more likely to put the wind up visiting kids than naff old triangular eyes. [Lumenlab via [...]

Awesome. My question is...

Awesome. My question is... was it as easy as you made it sound?

That was cool! My kind of

That was cool! My kind of guy!

[...] Lasers + Squash = fun!

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[...] Much more likely to

[...] Much more likely to put the wind up visiting kids than naff old triangular eyes. [Lumenlab via [...]

[...] more likely to put the

[...] more likely to put the wind up visiting kids than naff old triangular eyes. [Lumenlab via [...]

I'm officially jealous. I had

I'm officially jealous. I had to carve my own face on a pumpkin the hard way.

http://www.saddlesores.org/pumpkins

[...] k­ids t­h­an­ n­af­f­

[...] k­ids t­h­an­ n­af­f­ old t­rian­gular eyes. [Lume­n­lab­ v­i­a [...]

[...] Ideally this should be

[...] Ideally this should be done with some sort of CNC router… much like the guys at LumenLab have done: [...]

[...] CNC &#80umpkin Carving

[...] CNC &#80umpkin Carving b&#121 Lumenlab’s R&#111&#71R R&#111b&#111&#116 [Thank&#115, &#77iste&#114 J!] [...]

Awesome! Thanks for the

Awesome! Thanks for the mini-tutorial.

[...] be carving pumpkins the

[...] be carving pumpkins the modern way! Lumenlab is bringing digital making to the masses. See the post at Lumenlab.com, complete with video. Posted by Tracy Sigler, October 29, 2008 1:11 pm - Permalink    [...]

I see that the depth map has

I see that the depth map has a flat background... Could you have summed it with a depth map of the surface of the pumpkin? You might have got better contrast around the edges of the picture that way.

Since a pumpkin is not flat,

Since a pumpkin is not flat, did the tool adapt the working depth to the pumpkin surface?

[...] do hardware geeks carve

[...] do hardware geeks carve pumpkins?  With giant home made CNC mills, that’s how. Using the open source CNC kit from Lumenlab.com, they converted a photograph [...]

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